Commercial kitchens, labs, food processors, industrial locations; stainless steel wall panels are becoming the preferred material for use in these areas because of their strength, cleanliness and resistance to high temperatures and humidity. However, installation has a significant impact on the longevity and performance of stainless steel wall panels just as it does with all other high performance building materials. Incorrectly installed stainless steel panels will warp, have loose joints, create moisture pockets and present health concerns while an appropriately installed system will provide long-lasting support, an aesthetically pleasing appearance and easy cleaning.
1. Preparing the Base Surface
Before installing the stainless steel wall panels, the base surface needs to be prepared. The base should be level and smooth so that it is structurally sound. Any dirt, debris, paint flaking off or other surface imperfections need to be removed before the stainless steel panel can be adhered and secured in place. Stainless steel panels rely on both adhesive and mechanical support, therefore the base surface needs to have sufficient strength to support fasteners without creating movement. Areas that are likely to experience moisture due to being in contact with dishwasher stations or food preparation areas should be dry prior to installing the stainless steel wall panels. Maintaining a clean and stable base surface ensures that the panels have a tight bond which minimizes long-term problems such as rusting or movement of the panels.
2. Measuring and Cutting
Installing a stainless steel panel requires each wall section to be accurately measured, as stainless steel does not bend or flex like other materials. Because of this, the installer must measure each wall section carefully, making sure to consider things such as outlets, switches, corners, and edges. After measuring the walls, the installer marks where to cut and uses metal shears or power snips to cut the panel. This ensures that the edge of the panel is smooth and free of burrs.
3. Applying Adhesive (Optional)
Some projects may require that construction-grade adhesive be used in addition to mechanical fasteners. The adhesive is typically applied in beads along the backside of the panel or directly onto the wall surface. Using adhesive helps to stabilise the panel, prevent vibration, and provide a more uniform finish.
Adhesives are often used in kitchens, laboratories and other environments where cleaning or surface pressure may eventually loosen the panels.
4. Installing the Panel
With the adhesive in place, the stainless steel panel is carefully positioned against the wall, ensuring that it is level and correctly aligned before applying enough pressure to firmly secure it to the wall. To achieve an even amount of pressure across the entire panel surface, a rubber roller or hand roller is normally used to eliminate any air bubbles and to guarantee that the surface of the panel has full, even contact with the wall.
5. Mechanical Fastener System for Secure Panel Installation
In addition to adhesive, all stainless steel panels require a mechanical fastening system to provide long-term support. Stainless steel screws or rivets are installed along the edges and other important locations of the stainless panels to keep the panels rigidly attached to the building structure.
The fasteners are generally uniformly spaced to provide a neat and professional appearance. The right spacing of fasteners also helps to prevent any potential movement of the panels in areas with high moisture or heat conditions, providing reliable, long-lasting performance.
6. Trim and Edge Profile System Configuration
To finish the overall installation, Stainless Steel Panels Trim are installed on the edges, corners, and seams of the stainless steel panels. There are several types of trim systems, including Inside Corners, Outside Corners, Edge Trims, and Top Caps.
Trims protect the edges of the stainless steel panels, minimize moisture access, enhance hygienic properties, and provide a clean, seamless appearance.
7. Installation Clean-Up and Final Inspection
The final inspection and clean-up will take place after the installation of the stainless steel panels and trim systems is completed. During the final inspection process, the installer will conduct a visual check of each panel for proper alignment, fastening, and adhesive bonding. A thorough clean-up will remove any remaining fingerprints, adhesive smudges, or cutting debris, leaving behind a clean, polished surface that accurately reflects the quality of workmanship and improves the visual interaction with the completed installation.
Conclusion
The conclusion of this article is that stainless-steel wall panels are an outstanding product when properly installed. The entire process from substrate preparation through cutting and fitting, adhesive application, fastening, trimming, etc. all have an essential role to play in providing a strong, sanitary, and long-lasting panels.
In addition, stainless steel wall panels provide the highest level of protection from heat and moisture as well as daily wear and tear. Stainless-steel panels are a long-term investment that will allow you to maintain a clean and professional looking work environment while providing the durability required for heavy-duty use.